Steel Roller Idler for Cement Plant Port Mining Industry

• Customization: Available
• Material: Rubber
• Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant, Port
• Structure: Ordinary Roller
• Bearing Type: Double Sealed Bearing
• Type: Grooved Conveyor Idler
• Place of Origin: Shandong, China (Mainland)
• Brand Name: SPD
• Roller Diameter: 76-219mm
• Roller Length: 190mm to 3500mm
• Roller Tube: Q235 Carbon Steel
• Shaft: Q235 Carbon Steel
• Bearing: Single and Double Row Deep Groove Ball Bearing 2rz
• Bearing Brand: SKF, FAG, NSK, Lyc etc.
• Finish: Painting/Rubber/Steel Screew/Galvanized
• Welding: Mixed Gas Shielded Arc Welding End
• Transport Package: Standard Export Plywood Cases
• Specification: CEMA Dia. 127mm*332mm*Bearing 6205
• Trademark: SPD
• Origin: Rizhao City, Shandong Province, China
• HS Code: 84313900
• Production Capacity: 600piece/Day

Product Description

SPD Impact Roller Description :

 

Our Impact roller two pieces  rubber-coated innovation technology 
 

New technology: using professional rubber and plastic machinery,

apply adhesive on roller tube, through high-temperature heating,

pressure, one-time whole casting adhesive. The radial run-out of the

roller keep stable, the adhesive force between rubber and roller is strong,

and the cushioning performance is excellent.
 

Old process: manually press the rubber ring into the roller tube, and

weld the retainer rings on both sides. The fit between the rubber rings

and the roller tube is an interference fit without adhesive. During the

operation, the rubber ring is easily forced to fall off, so the impact life

span could not be ensured, and the replacement and maintenance cost

is high.

Impact roller normal specification:

1. Our conveyor roller range: 

About SPD Rollers:
The SPD range of conveyor rollers includes both steel and HDPE carry and return rollers. Also available are rubber disc impact and return rollers. The rollers and frames are manufactured to different standards or design according to your special working condition requirements with some innovative and maintenance saving designs. Our rollers are fitted with quality deep ball ZZ C3 bearings for maximum life. Belt Widths of our SPD rollers range from 400-2000. Larger sizes available on request.
Roller lifespan could be assured 30,000 to 50,000 hours under normal working condition and maintenance. 

Other conveyor products series:


2. SPD Conveyor Roller Technical Information:

1. Brand: SPD
2. Lift time: 30000-50000hours
3. Production capacity: as usual 800pieces/day.
4. Roller Diameter: 76-219mm.
5. Roller Length: 190mm to 3500mm.
6. Roller Pipe: Q235 carbon steel,high-precision ERW seam pipe with state-of roundness and straightness to ensure well-balanced rotation.
7. Shaft: Accurate shaft are made of cold-drawn bright round steel, which is superior in corrosion resistance and stiffness.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned.
8. Bearing: Ball bearing provided with C3 group of clearance, ZZ shield deep-groove to ensure a nice fit and off-set any expected temperature rise during operation by means of internal clearance OR according to your requirements. 
9. Bearing brand: SKF,FAG,NSK, LYC,HRB, or according to    your requirements.
10. Seals: The babyrinth seal structure is of non-contact type, and durable and has less rotation-resistance and long life-span as to be of optimum structure, particularly for a long-distance and large capacity conveyor for bulk material. It is approved from the testing of national authoritative organization that Seal employed is of dustproof and waterproof type, whose performance proved to be satisfactory and has by a long way exceeded the GB and JIS standard after our repeated research and development.Factory high quality greased full for life .
11. Color: black, red, blue, yellow available , or according to your requirement.
12. Finish:  Ordinary painting/Rubber/Steel screw/Galvanized.
13. Welding: Mixed gas shielded arc welding end .
14. Professional designing and inspection team.
15. Standard: ISO/Australia/CEMA/JIS/DIN.
16.Package: Export standard plywood cases with waterproofing film.                                                 

Standard Diameter		Length scope ( mm)	Bearings Type (Min~Max)	Idler's Shell Wall Thickness
mm	Inch
63.5	2 1/2	150~3500	204	3.0mm~3.75mm
76	3	150~3500	204 205	3.0mm~4.0mm
89	3 1/3	150~3500	204 205	3.0mm~4.0mm
102	4	150~3500	204 205 305	3.5mm~4.0mm
108	4 1/4	150~3500	204 205 305 306	3.5mm~4.0mm
114	4 1/2	150~3500	205 206 305 306	3.5mm~4.5mm
127	5	150~3500	204 205 305 306	3.5mm~4.5mm
133	5 1/4	150~3500	205 206 207 305 306	3.5mm~4.5mm
140	5 1/2	150~3500	205 206 207 305 306	3.5mm~4.5mm
152	6	150~3500	205 206 207 305 306 307 308	4.0mm~4.5mm
159	6 1/4	150~3500	205 206 207 305 306 307 308	4.0mm~4.5mm
165	6 1/2	150~3500	207 305 306 307 308	4.5mm~6.0mm
177.8	7	150~3500	207 306 307 308 309	4.5mm~6.0mm
190.7	7 1/2	150~3500	207 306 307 308 309	4.5mm~6.0mm
194	7 5/8	150~3500	207 307 308 309 310	4.5mm~6.0mm
219	8 5/8	150~3500	308 309 310	4.5mm~6.0mm

3. Main Features of  SPD Conveyor Roller
1. The bearing housing and steel tube are assembled and welded with a concentric automatic, welding machine.
2. Cutting of the steel tube and bearing is performed with the use of a digital auto device/machine/equipment.
3. Fabrication of the roller is affected by an auto device and 100% tested for its concentricity.
4. Roller and supporting components/materials are manufactured to ISO/BS/JIS/DIN//CEMA/Australia, etc. standard. 

4. SPD Conveyor Idler roller Inner Construction 5 pcs Lybrinth Seal of well water and dustproof :

5. Main  Product Processing and Facilities & Capabilities 







6. Customers' Feedback of SPD Conveyor Idler







7. Advantage of SPD Conveyor Idler

1. Over 30 years since 1986 for design,engineer,install, innovate and maintain belt conveyor equipment,components and services.
2. Germany BEUMER GROUP  advanced technology  cooperation.  
3. Certified by SGS,BV and ISO9001:2008 quality management system
4. Passed <mine products safety mark certificate> issued by national administration of work safety mine safety standard center.
5. High quality raw material selection made rollers      working lifetime 50000 hours on average.
6. Long Life-Span & Energy Saving:resistance of roller rotating is 30% lower than that of national standards, which can save 40% power consumption per hour.

Cheap Inferior idler means:
Inflexible movement and more power to run $$$ Quicken the wear and tear of belts $$$
More placement(Be one year or just two weeks to go)$$$
More downtime for maintenance$$$
Inferior roller brings harms, endless ....
Inferior roller means low buying price, high running cost.


8. SPD Belt Conveyor Projects

 Design,Manufacture,Installation,Commissioning&Maintenance by our company on port, coal,mine, cement, power plant sites



9. Company Introduction




 10. Certification




11. Customer Visit  &Our Exhibition Show


12. Packing &Delivery